Hero Section: The Solution
Headline:
Custom Toroidal Inductors: Balanced Performance for Industrial Power
Sub-headline:
The versatile workhorse for noise suppression. Our Toroidal Inductor series (RPI Model) combines Sendust Core technology with a robust vertical structure, delivering the optimal balance of inductance, current handling, and cost for industrial power supplies.
Key Highlights:
Optimized Filtering: Delivers 330µH of inductance, specifically tuned for output ripple suppression in switching regulators.
Soft Saturation: Utilizes Sendust (KSN) magnetic cores to maintain inductance stability even under transient load conditions, preventing circuit instability.
Compact Integration: Features a Vertical Base Mount to minimize PCB footprint while ensuring mechanical vibration resistance.
Request a Quote for Your Specs
Reference Case Study: Model RPI2714-330K
Note: The specifications below are from our production model RPI2714-330K. This demonstrates our manufacturing capability for Standard Toroidal Inductors.
|
Parameter |
Specification (Reference Only) |
Customization Range |
|
Model P/N |
RPI2714-330K |
Custom P/N assignment available |
|
Category |
Toroidal Inductor |
Output Choke / Buck Inductor |
|
Inductance (L) |
330 µH ± 10% (@1kHz) |
10µH - 10mH (Optimized for Application) |
|
DCR (Resistance) |
130 mΩ Max |
Minimized by wire gauge |
|
Core Material |
KSN90060A (Sendust) |
Sendust / Iron Powder / High Flux |
|
Structure |
Vertical Base (2-Pin) |
Horizontal / Flying Leads |
|
Wire Specs |
0.50mm UEW (Ref) |
TIW / Multi-strand wire |
Engineer's Insight: The RPI2714 utilizes a KSN90060A Sendust core. With 77 turns of 0.5mm wire, it achieves 330uH inductance with a DCR of just 130mΩ. This mid-range specification makes it an excellent all-rounder for 24V/48V industrial DC-DC converters.
Tailor This Inductor to Your Needs
We customize Toroidal Inductors to match your exact power topology.
Material & Winding Optimization
● Core Selection: We select from Sendust, Iron Powder, or High Flux cores based on your switching frequency. Sendust is the preferred choice for applications requiring low noise and high efficiency.
● Winding Tech: For higher currents, we can use Multi-strand Winding to reduce skin effect, or increase wire gauge to lower DCR.
Mechanical Customization
● Mounting: Available in Vertical (saving board space) or Horizontal (low profile) configurations.
● Stabilization: We apply Varnish Impregnation or Silicone Fixing to ensure the inductor survives drop tests and rigorous industrial vibration standards.
Industries We Serve
Typical applications for our RPI Series.
Industrial Power:
24V/48V DC-DC converters in automation cabinets.
LED Lighting:
Buck inductors for high-power LED drivers.
Home Appliances:
Power factor correction (PFC) in air conditioners and refrigerators.
Telecom:
Noise filtering in auxiliary power units.
Quality Assurance & Testing
Strict verification for performance consistency.
- Inductance Precision: 100% tested at 1kHz/0.3V to ensure ±10% tolerance.
- DCR Measurement: Resistance verified (< 130mΩ) to control efficiency loss.
- Turn Count: Verified 77 Turns to ensure correct magnetic properties.
- Visual Check: Inspection of base alignment and wire insulation integrity.
Start Your Custom Project
Need a tailored Toroidal Inductor?
Send us your requirements or drawings today. We will quote within 24 hours.
♦ Step 1: Upload your datasheet or describe your specs (Size, Inductance, Current).
♦ Step 2: Our engineers review feasibility and optimize for cost/performance.
♦ Step 3: Rapid prototyping (3-5 days) for your approval.
Upload Drawing / Contact Engineer
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