Application

Application Case:

Custom Inductor Manufacturing: From Precision Signal Filtering to High-Power Energy Conversion

Application Detail:

Engineered for performance and cost-efficiency. We offer a comprehensive range of Custom Inductors tailored to your specific frequency (up to 1MHz), current (up to 1000A), and space requirements. Leveraging advanced materials like Nanocrystalline and Flat Wire technology, we deliver solutions that optimize efficiency and thermal management.

Key Highlights:

Wide Spectrum Coverage: Manufacturing capabilities ranging from compact SMD Power Inductors (from 0.5µH) to massive High Current Chokes (1000A+) for industrial power.
Material Expertise: Extensive core options including Ferrite, Sendust (Kool Mµ), High Flux, and Nanocrystalline to match your exact frequency and saturation needs.
Cost-Effective Innovation: Our proprietary Hybrid (HTR) designs and Flat Aluminum Wire options can reduce BOM costs by up to 20% while maintaining performance.

Manufacturing Capabilities Matrix

We build inductors that fit your circuit, not the other way around.

Category	Customization Range (Capability)
Inductor Types	Power Inductors, Common Mode Chokes, PFC Chokes, Output Filters, Toroidal Coils
Inductance Range	0.5 µH to 100 mH+ (With Precision Tolerance down to ±2%)
Current Rating	From Signal Level (10mA) to High Power (1000A+) for heavy industry
Frequency	50Hz (Line Filter) to 1MHz+ (Optimized for GaN/SiC Switching)
Winding Tech	Round Wire, Flat Wire (Edgewise), Litz Wire, Copper Foil
Mounting	SMD (Surface Mount), THT (Through-Hole), Chassis Mount, Busbar

Why Choose Our Custom Inductors?

Advanced Winding Technology

We specialize in Flat Wire (Rectangular Wire) winding. Compared to traditional round wire, flat wire eliminates air gaps, achieving a higher "fill factor." This results in lower DC Resistance (DCR) and higher current capacity in a smaller package, critical for modern high-density power supplies.

Thermal & Environmental Ruggedness

Our inductors are built to last. We offer Class F (155°C) and Class H (180°C) insulation systems. For harsh environments, we provide Vacuum Impregnation or full Epoxy Potting to meet IP67/IP68 standards, ensuring resistance to vibration and moisture.